DIVSYS Aerospace & Engineering

Engineering Solutions

At DIVaero, we are experts in engineering, designing, and re-designing sophisticated electronic modules or assemblies. Working closely with our customers to develop new products or bring obsolete products back to life keeps our engineering team abreast of new technologies and ever-evolving manufacturing techniques. Using a multi-disciplined approach and many decades of hands-on experience, DIVaero has fine-tuned the process of managing the detailed program requirements for new product introductions (NPI) and seamlessly transitioning to prototype and production methodologies. Our systems and processes are purposefully designed to accommodate the rigorous technical and quality requirements of our high technology customers.

Assembling a staff of qualified and experienced electrical/hardware, software, and mechanical engineers with hands-on experience in both circuit board fabrication and assembly was a calculated, intentional evolution. Our solutions can incorporate circuit design, PCB layout, software and firmware development, mechanical design, prototyping, test fixture development and methodology, electronic assembly, and systems integration/box build. We utilize powerful design automation tools such as SolidWorks, Altium and AutoCAD to generate Gerber artwork, 3D models, solids models, and product verification and validation.

PCB Assembly Solutions

High technology PCB assembly requires a tremendous attention to detail. This is especially true for complex circuits that contain a large number of components, as even a small error in component placement or soldering can render the entire circuit non-functional. DIVaero matches the board technology and specifications to the assembly requirements such that the thermal, metallurgical, and mechanical requirements are in sync with each other. Our engineers are versed in both PCB fabrication and PCB assembly, so our customers are in capable hands with their PCB assembly and box build needs. Laboratory Solutions

Offering unique laboratory solutions is a huge advantage to DIVaero customers. PCB validation to IPC standards ensures that known good boards are being used in assembly.  Utilizing PCB/PCBA laboratory validation, testing and forensic analysis elevates our team with advanced technical insights, knowledge, and problem-solving abilities that afford our customers an advantage when they need to understand why an issue may occur or how to prevent an issue from occurring in the future.

PC board-level evaluations include (but are not limited to):

• Cleanliness testing 
• Thermal Stress and Solderability
• Hot Oil Delamination
• Cross sectional analysis (identifies over 40 opportunities for failure)
• Bare Board Electrical Test
• DSC laminate evaluation for the Tg
• Forensic Evaluation / Testing to determine cause of failure

PCB Solutions

Your PCB order begins with a review of the Gerber files in the PCB lab using CAM software. We remove the Customer IP (intellectual property) from the documentation to protect our customers’ data. Files are then packaged and fabrication instructions are developed in “Fabricator Language” so that the fabricator does not make any decisions outside of the instructions provided to them. DIVaero’s fabrication partners know that we are well versed in making PCBs, having made them for 50 years and that all orders are laboratory validated before assembly or sending to our customer.